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DIY Stompboxes => Building your own stompbox => Topic started by: TheLeakeyWeasel on November 19, 2012, 05:39:26 PM

Title: Fuzz Face Clone Issues
Post by: TheLeakeyWeasel on November 19, 2012, 05:39:26 PM
Please say hi to the NOOB!  This is my first post, my first build, my first pedal!  

I'm starting out and decided a fuzz face clone could be a simple enough intro to peal building.  I have the circuit breadboarded for testing.  The jacks and 3pdt switch are currently installed in the housing just for stability.  I have all the wires long for the time being so I can run into the breadboard for testing.  I'm using the original fuzz face clone schematic for the Dallas-Arbiter pedal.

http://fuzzcentral.ssguitar.com/fuzzface.php (http://fuzzcentral.ssguitar.com/fuzzface.php)

The schematic is the first on the page.

I have two 2N404A transistors, a 22uF resistor at the fuzz pot (the parts list called for it and not a 20uF?).  I have a 10k trim pot in place of the 8.2k resistor as suggested by the build plans on the page (maybe I misunderstood what was being done?), I figure a variable resistance would be fine.  I also threw in a 100k pot for the fuzz instead of a 1k.  I understand there is a large difference there in value. I figured I'd throw it in there because I had it handy at the time and not a 1k.  I still need to pick that up.  When looking at the board layout for the build at the bottom of the page the OP also has a 100uF capacitor in the mix as well.  The board layout left me a bit puzzled as there's no schematic for what he built, just the schematics listed for the original Germanium, Silicon, and reissues.  Therefore I dropped the 100uF capacitor and just followed the original schematic as I rolled it out on the breadboard

I tested the 9 volt and it's showing 8.2 volts.  I have the circuit working.  The issue is the horrible odd sound I get.  It's like fuzz in the worst way possible.  If the fuzz pot is rolled back it will clear up to something respectable, but it still has harsh harmonics.  The other thing going on is the sound has this odd delay with the attack of each note.  The sound will fade in quickly and then fade out and fizzle.  I will be getting a 1k pot.  

Are the transistors bad or is it just my inexperience....or both?  Thanks for your input.
Title: Re: Fuzz Face Clone Issues
Post by: nocentelli on November 19, 2012, 05:53:43 PM
It definitely won't work with a 100k fuzz pot: Close to 1k is needed to bias the transistor correctly. Replace the way-out-of-spec fuzz pot with a 1k fixed resistor (if you have one) and put the 22uF cap in parallel with this resistor. This should give you the fuzzface sound with the fuzz pot maxed out. If it doesn't work like that, you've got other problems as well.
Title: Re: Fuzz Face Clone Issues
Post by: TheLeakeyWeasel on November 19, 2012, 05:55:42 PM
Will do.  Thanks for the advice.  Will keep at it.   :icon_biggrin:
Title: Re: Fuzz Face Clone Issues
Post by: Kesh on November 19, 2012, 07:30:21 PM
100uF power supply filtering capacitor and a 1N4001 reverse polarity protection diode are kind of standard add ons to every pedal to cope with people getting batteries and power jacks the wrong way, and to help clean up noise from a power supply.

They don't change the circuit.

Like nocentelli said, 100k is way off, 1k or 2k only there. Or sub in a 1k fixed resistor and have the 47u cap parallel to it, attached directly to the transistor's emitter, and use your guitar's volume to control fuzz.
Title: Re: Fuzz Face Clone Issues
Post by: TheLeakeyWeasel on November 23, 2012, 07:11:45 PM
I ordered 500k pots for my strats and also the 1k for the pedal.  I just got done with the first go and yeah, that did the trick.  Now it's on to fine tweaking and taking a look at some fuzz mods to see what I can and want to do to make this sound perfect.  Thanks again for your time and your answers!
Title: Re: Fuzz Face Clone Issues
Post by: LucifersTrip on November 24, 2012, 12:55:25 AM
excellent

next....only way to continue is with voltage readings.  I've built a load of fuzzes and it's still a necessity.

on the other forum, someone was cool enough to save all the voltages of good sounding ge ones that builders reported and then averaged them:

q1e: 0
q1b: 0.1    
q1c: 0.578  

q2e: 0.447
q2b: 0.578  
q2c: 4.51

good luck...

Title: Re: Fuzz Face Clone Issues
Post by: TheLeakeyWeasel on November 25, 2012, 10:46:06 AM
This is the first time I've ever done this so please excuse my new guy questions.  Where am I putting the leads when testing the voltages?

If voltages are too high or too low what is done to correct any issues?
Title: Re: Fuzz Face Clone Issues
Post by: TheLeakeyWeasel on November 25, 2012, 10:57:51 AM
Q1E:   0
Q1B:   0.12
Q1C:   0.44

Q2E:   0.32
Q2B:   0.45
Q2C:   4.48


I was getting a bit over 8 on Q2C with the 10k trim pot.  I replaced it with a 10k resistor and it straightened right out.  Is there any need for any more tweeking or should I leave this exactly as it is?
Title: Re: Fuzz Face Clone Issues
Post by: LucifersTrip on November 25, 2012, 03:19:51 PM
Quote from: TheLeakeyWeasel on November 25, 2012, 10:57:51 AM

I was getting a bit over 8 on Q2C with the 10k trim pot.  I replaced it with a 10k resistor and it straightened right out.  Is there any need for any more tweeking or should I leave this exactly as it is?

Not if you like the sound you have!   ....especially if you're able to hit around 4.5 - 5V with a ~ 4-15K on Q2C. if you have to go too far out of that range for 4.5 - 5V, then best to try different transistor(s)

but, maybe you'll like the tone at 6V the best like pinkjimi. Play through it for a while at voltages from 4 - 7V and see what like.

Remember, a very common "mod" is lowering the 500K vol to 250K to make it a little "sharper". If you want to consider that, simply put another 500K pot across the outer lugs of the volume pot (500 // 500 = 250), then slowly turn it down till you like it best....and sub a fixed resistor.

good luck
Title: Re: Fuzz Face Clone Issues
Post by: TheLeakeyWeasel on November 25, 2012, 04:50:28 PM
Thanks for the advice!  I liked it at the 8V with the 10k trim pot, but I'm eager to try it now with the 10k resistor that's giving me 4.4V.  I'll definitely have to play around a bit to find out exactly where I like it.  I would like to get a bit more top end out of it.  I have to say I got some great growl from it, but definitely want to see what happens with a little more top end. 
Title: Re: Fuzz Face Clone Issues
Post by: pinkjimiphoton on November 25, 2012, 08:24:54 PM
Quote from: LucifersTrip on November 24, 2012, 12:55:25 AM
excellent

next....only way to continue is with voltage readings.  I've built a load of fuzzes and it's still a necessity.

on the other forum, someone was cool enough to save all the voltages of good sounding ge ones that builders reported and then averaged them:

q1e: 0
q1b: 0.1    
q1c: 0.578  

q2e: 0.447
q2b: 0.578  
q2c: 4.51

good luck...



listen to this guy, noob, he knows his fuzz.
;)
Title: Re: Fuzz Face Clone Issues
Post by: pinkjimiphoton on November 25, 2012, 08:36:09 PM
Quote from: LucifersTrip on November 25, 2012, 03:19:51 PM
Quote from: TheLeakeyWeasel on November 25, 2012, 10:57:51 AM

I was getting a bit over 8 on Q2C with the 10k trim pot.  I replaced it with a 10k resistor and it straightened right out.  Is there any need for any more tweeking or should I leave this exactly as it is?

Not if you like the sound you have!   ....especially if you're able to hit around 4.5 - 5V with a ~ 4-15K on Q2C. if you have to go too far out of that range for 4.5 - 5V, then best to try different transistor(s)

but, maybe you'll like the tone at 6V the best like pinkjimi. Play through it for a while at voltages from 4 - 7V and see what like.

Remember, a very common "mod" is lowering the 500K vol to 250K to make it a little "sharper". If you want to consider that, simply put another 500K pot across the outer lugs of the volume pot (500 // 500 = 250), then slowly turn it down till you like it best....and sub a fixed resistor.

good luck


and welcome to the forum! ;)

the 2n404's may be a little bit hot for the circuit depending on what YOU like.

as my esteemed brother lucifer's trip says, i tend to like it biased a little bit cleaner so it's more responsive to my guitar's volume control.
that way, with the fuzz pot cranked, i can get wooly, phat-assed walls of filthy compressed fuzzy hellacious goodness, and turn it down from there thru pretty much every classic guitar sound you've ever heard to CLEANER than when the fuzz is OFF.

welcome to the fold, man!! if you likes fuzz, you're gonna love it around these parts.

it takes some serious nut to take on a fuzzface as a first build and get it to work. they are notoriously finicky circuits!!

you may wanna google up "britface" for a mod that you may find worth doing...a ge diode in parallel between base and emitter with the cathode (band) going to the emitter of q1. it MUST be a germanium diode.

it will help with temperature stability issues a bit. depending on your climate, it may or may not be a big deal. here in connecticut, fuhgeddaboudit. the weather changes so often, the thing needed the bias pot moved to an external control. when it's real hot...you get thermal runaway, the gain goes wicked high, and it stops working. when it gets real cold...the gain keeps dropping til it gets blatty farty and...you guessed it...don't work at all.

somedays they sound great. some days they don't. somedays they sound AWESOME. some days they just sit there and smile at you like a plate of sunny side up eggs.

your eggs will smile at you if you mess with a fuzzface long enough. i know it sounds crazy, but it's true.

;)

if ya can't find the britface thing, let me know and i'll up it for you.
Title: Re: Fuzz Face Clone Issues
Post by: TheLeakeyWeasel on November 26, 2012, 08:13:23 AM
Thank you guys for the warm welcome.  I'll keep the britface option open.  As of right now I'm totally happy with the face as it stands.  I tried both a 10k trim pot and then a straight 10k reisistor.  The trim gave me 8 volts off the Q2 emitter while the 10k resistor gave me 4.4 volts.  I still have the circuit bread boarded to test.  So swapping back and forth I have to say I definitely like the sound of 4.4 volts.  Next  I replaced the 500k pot with a 250k like it was suggested and I got more high end and it sounded loads clearer all around.  I have to say I've fallen in love with the 250k pot. 

I was watching a demo of the Bonomassa fuzz face compared to the Eric Johnson fuzz face.

http://www.youtube.com/watch?v=-_Z8SAw_JPQ (http://www.youtube.com/watch?v=-_Z8SAw_JPQ)

With the 250k pot and 4.4 volt on Q2E I'm getting more of a Bonomassa fuzz tone out of my pedal.  The 8 volts and 500k pot was definitely giving me more of an Eric Johnson fuzz tone.  Now it's on to mounting it into an enclosure.  I have a temp enclosure until I can do a permanent enclosure with a 60's psychedelic paint job.  I can't wait to take this thing for a spin at practice this week.  I'm like a kid in a candy store.

The main thing is I have no understanding about circuits and the engineering aspects that would help me understand how it works and why it works.  All I did for this build was get a schematic, parts, and make it happen.  I had no clue what a bread board was until 2 weeks ago or so.  So much to learn but wanting to learn it ALL AT ONCE! 
Title: Re: Fuzz Face Clone Issues
Post by: Pyr0 on November 26, 2012, 09:01:47 AM
When you had the trim pot in did you try adjusting it ?  The trimmer is just a variable resistor, and should be adjustable from 0 to 10k, It looks like you might have had it positioned close to the 0 end, you should be able to adjust it up to 10k and get the same results as with your 10k resistor + a range of voltages inbetween.
Title: Re: Fuzz Face Clone Issues
Post by: TheLeakeyWeasel on November 26, 2012, 09:23:53 AM
Yeah.  The lowest I could get it to drop was to the low 7's.  I couldn't understand how the trim pot wouldn't drop any more.  It made no sense in my mind that the 10k trimpot  gave me double the voltage no matter how I turned it as opposed to a 10k resistor. 
Title: Re: Fuzz Face Clone Issues
Post by: pinkjimiphoton on November 26, 2012, 11:03:34 AM
if you tied one leg to the wiper, the trimmer will only go down half way. make sure that + voltage goes to one side, and the voltage comes out the middle...use it as a variable resistor and you can turn it up or down all the way. tieing the third leg to the wiper is a failsafe, so that the pot can't be turned all the way down and damage something.

hit geofex.com, and (or google) look up "the technology of the fuzzface " by our Resident Guru, and you WILL understand how and why a face works.

btw...if you want it a little brighter still, you can go to a 100k output pot. that will take a bit more of the "wool" off, i do it on some of my pedals if they seem to woofy for someone.

you're on your way, dude. you got one of the simplest..yet hardest...circuits working and under your belt!! congrats!!
;)
Title: Re: Fuzz Face Clone Issues
Post by: TheLeakeyWeasel on November 27, 2012, 07:24:42 PM
I have read through the technology of the fuzzface.  I actually have it book marked for reference.  I don't have it completely under my belt yet.  I just committed the circuit to perf-board and of course....NADA!  It sounded like a million bucks in the bread board  hahahaha.  I broke out the old DMM and checked my resistors.  The 470 is reading ZILCH.  I'm thinking I may have fried it during soldering.  My first attempt at soldering on the old perf and I was trying to make a solder bridge.  I noticed that the resistor was pretty darn hot and stopped to let it cool down.  I guess the damage was done.  Everything else seems to be good to go.  I've gone over the circuit and soldered connections and all connections are as they should be.  Battery is good.  I can only find the 470 resistor giving me a reading of zero.  Little by little I'm getting there.
Title: Re: Fuzz Face Clone Issues
Post by: LucifersTrip on November 27, 2012, 08:40:52 PM
hey....

Quote from: pinkjimiphoton on November 26, 2012, 11:03:34 AM
if you tied one leg to the wiper, the trimmer will only go down half way.

gotta ask you what you mean by this, so as not to confuse the OP. If you tie one leg to the wiper, you will still be able to turn it all the way down. If you have 10K, you will still have the full sweep from 0 - 10K

Quote
tieing the third leg to the wiper is a failsafe, so that the pot can't be turned all the way down and damage something.

believe it or not, it's actually kind of the opposite. The reason you tie a lug to the wiper is so that if the wiper fails, there will still  be resistance. You won't have an open connection even after failure.
Title: Re: Fuzz Face Clone Issues
Post by: LucifersTrip on November 27, 2012, 08:44:32 PM
Quote from: TheLeakeyWeasel on November 27, 2012, 07:24:42 PM
I just committed the circuit to perf-board and of course....NADA! 

hopefully, you didn't make beginner mistake #1.

The first thing you do after getting a circuit to work the way you want it is to measure & record voltages, so you always have a reference.

If it fails after soldering, you can always look at the voltages measured during failure to help you pinpoint the problem.

good luck
Title: Re: Fuzz Face Clone Issues
Post by: TheLeakeyWeasel on November 27, 2012, 08:55:23 PM
Of course I made beginner mistake #1.  Planning?  Who does that?  These things are like the internet.  It all runs on fairy dust and unicorn farts.  Magic and happiness.  Nothing can go wrong with any of this.   :icon_lol:  I'll get it right eventually even if I have to order all new parts and another board.  At least now I know circuit from front to back now.  That's something I never thought I would be able to say.
Title: Re: Fuzz Face Clone Issues
Post by: pinkjimiphoton on November 28, 2012, 01:35:45 PM
Quote from: LucifersTrip on November 27, 2012, 08:40:52 PM
hey....

Quote from: pinkjimiphoton on November 26, 2012, 11:03:34 AM
if you tied one leg to the wiper, the trimmer will only go down half way.

gotta ask you what you mean by this, so as not to confuse the OP. If you tie one leg to the wiper, you will still be able to turn it all the way down. If you have 10K, you will still have the full sweep from 0 - 10K

mah bad. i do this on some things, sometimes i do the opposite. i thought that effectively halved the resistance (never measured it) so that:

Quote
tieing the third leg to the wiper is a failsafe, so that the pot can't be turned all the way down and damage something.

believe it or not, it's actually kind of the opposite. The reason you tie a lug to the wiper is so that if the wiper fails, there will still  be resistance. You won't have an open connection even after failure.
[/quote]


that's kinda what i meant, but because of my misunderstanding of the above part... you get the resistance of the pot, correct?  or am i still misunderstanding dave?

Title: Re: Fuzz Face Clone Issues
Post by: LucifersTrip on November 29, 2012, 11:03:25 PM
Quote from: pinkjimiphoton on November 28, 2012, 01:35:45 PM
you get the resistance of the pot, correct?  or am i still misunderstanding dave?

yes, the failsafe is there so there is some connection even if the wiper fails, so the circuit will still work

if the failsafe wasn't there, it'd be like disconnecting the pot, so there's a good chance the circuit would be dead or sound pretty bad.

here's how beavis explains it:
http://www.beavisaudio.com/techpages/Pots/

under "The Trimmer Resistor"
Title: Re: Fuzz Face Clone Issues
Post by: pinkjimiphoton on November 30, 2012, 11:02:56 AM
thanks bro!!
Title: Re: Fuzz Face Clone Issues
Post by: TheLeakeyWeasel on November 30, 2012, 05:07:50 PM
Success and no success.  I replaced the 470 ohm resistor and BAM!  Fired up like a dream.  So, I've now successfully researched, made a prototype on a bread board, committed to perf board and then troubleshot.  Now the issue I'm running into is trying to install everything in the housing.  It seems the battery/AC plug is grounding out when it's mounted to the enclosure.  Any thoughts on that?
Title: Re: Fuzz Face Clone Issues
Post by: Pyr0 on December 01, 2012, 02:59:52 PM
Did you use a metal DC jack ?
Try a plastic one like these http://www.smallbearelec.com/servlet/Detail?no=666
Title: Re: Fuzz Face Clone Issues
Post by: TheLeakeyWeasel on December 01, 2012, 09:25:57 PM
yeah it's metal. Easy enough to fix.  But now another problem...haha.  So, the fuzz face circuit has a positive ground, so maybe this is part of the issue.  For the time being I have unscrewed the power jack from the housing so it's not grounding out.  I got the pedal working when using it alone.  If I plug it in my FX chain and plug in the power my DC brick dies. All power is lost, but only when I have the input and output connected.   ???
Title: Re: Fuzz Face Clone Issues
Post by: LucifersTrip on December 01, 2012, 10:16:10 PM
do searches here for powering positive ground pedals. this comes up every week or two it seems

bottom line, use a battery or a separate power supply
Title: Re: Fuzz Face Clone Issues
Post by: TheLeakeyWeasel on December 02, 2012, 08:39:13 AM
Kind of figured.  I'll research.  Thanks
Title: Re: Fuzz Face Clone Issues
Post by: pinkjimiphoton on December 02, 2012, 02:05:16 PM
think about it. a pnp pedal is a POSITIVE ground. most "normal" pedals are NEGATIVE ground. when you connect positive to negative, what happens?

yep. short circuit.

if you wired the input jack as a switch to connect the battery, as soon as you plug it in, it shorts to ground.

like Lucifer's Trip says, it's own wart, or a battery. battery will have less noise, but is a bit more of a pain in the arse.

don't make the mistake i made of wiring it up with the power jack backwards (which i did run, for almost 2 years)...it will still short everything else out.

you MAY wanna look into using a charge pump if ya wanna run it in line with negative grounded pedals...then you can use the -9v side (if you wire it like that) to power the pedal.
problem solved.

highly reccomend plastic power jacks, the kind where the nut tightens externally...much easier to deal with.

add some power supply filtering to the jack, too... 100-470u cap and a 1n400X (with cathode <banded side> to +) to help eliminate hash rfi and noise from a power supply, too.

it'll sound BEST tho with carbon zinc batterys tho...less noise, and the "sag" they develop really makes the germanium sing.
Title: Re: Fuzz Face Clone Issues
Post by: rutabaga bob on December 02, 2012, 02:49:52 PM
Welcome to the forum, Leakey!   :icon_mrgreen:
Title: Re: Fuzz Face Clone Issues
Post by: TheLeakeyWeasel on December 02, 2012, 04:10:43 PM
Thanks for the warm welcome!! I finished out my fuzz today. I took out the power jack and hooked the battery snap up. The only issue now is the horrible gain hiss. I was doing some research and picked up a 100pF cap to drop between Q2 base and Q1 collector. We will see how it goes. I do notice the pedal gets really squishy and compressed with the 1k pot maxes and the guitar volume maxed. Looking to work all this out eventually. More reading to do!
Title: Re: Fuzz Face Clone Issues
Post by: TheLeakeyWeasel on December 04, 2012, 09:31:53 PM
As it was once said by a group of lead balloons.....Ever Onward. 

I dropped a 100pF cap between Q2b and Q1c as was suggested in one of the posts on here.  Sure enough the nasty hiss was gone!  YAY!  However...things seem to be very weak now with little lows and tinny highs.  Before I soldered to perf board it sounded really nice and growled.  Once I got it on perf and replaced the 470 resistor I cooked it worked, but hissed and was way too noisy.  Now the cap in place the hiss is gone, but the sound is weak.  Playing on clean the pedal is really tinny and a sickly sounding fuzz.  At first I thought maybe the batter was dying, but it's giving out 8.2 volts right now. 

Could there be a solder bridge causing issues that I'm not seeing?  Did 100pF cap cause this much of a change?

Q1 E:  0
     B:  5.33
     C:  .08

Q2 E:  .11
     B:  .14
     C:  6.83

Way out!   I'm getting to the point where I'm thinking of just starting over on another board.  What should the values be of all the resistors?  Measuring resistance should be done without power connected correct?  that being said....do the other components affect the reading if there is no current and I'm reading from either lead.  I can't imagine resistance being affected if I'm only measuring on either end of the resistor.
Title: Re: Fuzz Face Clone Issues
Post by: TheLeakeyWeasel on December 07, 2012, 01:44:52 PM
Success!  One of the best troubleshooting steps I ever learned was in IT.  I had a computer that wouldn't boot.  I took it apart and put it back together again and bam it worked. 

So, I did the same.  I pulled the board out of the pedal, pulled the components and put it all back together again on another perf board I bought.  So, we are all good to go now.  Maybe I'll be able to put up some sound clips for everyone. 

I was very surprised this second time around.  The fuzz definitely has some get up and go!
Title: Re: Fuzz Face Clone Issues
Post by: LucifersTrip on December 07, 2012, 03:27:56 PM
sounds great...congrats!

remember beginner mistake #1
http://www.diystompboxes.com/smfforum/index.php?topic=100073.msg880533#msg880533