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DIY Stompboxes => Building your own stompbox => Topic started by: jolly on November 26, 2006, 01:36:12 PM

Title: ts808 clone !!!!HELP!!!! TONE CONTROL WORKS LIKE LEVEL
Post by: jolly on November 26, 2006, 01:36:12 PM
ive built a ts808 clone my second one everything is working except the tone control (20kw pot), it acts like a level control. when the tone is turned down it has no sound and as i turn it up it gets louder. the drive and the  level work great the effect works great. ive checked the pot (20kw),the .22 caps, and the 220 ohm resistor, has anybody had the same prob or might know what it is im over looking ???
Title: Re: ts808 clone !!!!HELP!!!! TONE CONTROL WORKS LIKE LEVEL
Post by: Mark Hammer on November 26, 2006, 02:05:22 PM
Actually, it IS a level control of sorts.  One leg of the pot adjusts the gain and lowend rolloff of the tone-stage op-amp, and the other leg of the pot adjusts the high-end rolloff after the clipping stage.  Possible you have a problem with one of the legs of the pot?
Title: Re: ts808 clone !!!!HELP!!!! TONE CONTROL WORKS LIKE LEVEL
Post by: Meanderthal on November 26, 2006, 02:07:34 PM
 Check the wiring to and from the pot... Oh jeeze Mark beat me to it. Yeah- what he said.
Title: Re: ts808 clone !!!!HELP!!!! TONE CONTROL WORKS LIKE LEVEL
Post by: jolly on November 26, 2006, 02:19:39 PM
i have changed it out with a known working one of the same value and i got the same result, its like it doesnt have a lowend. ive rechecked the wires.
Title: Re: ts808 clone !!!!HELP!!!! TONE CONTROL WORKS LIKE LEVEL
Post by: Barcode80 on November 26, 2006, 03:48:08 PM
sounds to me like one of the legs has a bridge to ground, making one side of the pot a bleed-off, basically making it function like a volume pot. check for solder bridges and groudn outs.
Title: Re: ts808 clone !!!!HELP!!!! TONE CONTROL WORKS LIKE LEVEL
Post by: jolly on November 26, 2006, 05:11:17 PM
i checked and scratched there are no bridges and still no luck its still doing the same thing. by the way  thanks for all the help guys. also i took this 20kw pot from a working boss sd-1, does anybody know if these pots are diff? wouldnt it work the same way?
Title: Re: ts808 clone !!!!HELP!!!! TONE CONTROL WORKS LIKE LEVEL
Post by: Barcode80 on November 26, 2006, 05:14:44 PM
yeah, should be fine.if you can't find any bridges though, i don't know what it could be.
Title: Re: ts808 clone !!!!HELP!!!! TONE CONTROL WORKS LIKE LEVEL
Post by: Seljer on November 26, 2006, 05:39:08 PM
maybe try a new pot? I've destroyed a couple pots while repeatedly desoldring/soldering them
or somehow try to confirm that all is well with the salvaged pot
Title: Re: ts808 clone !!!!HELP!!!! TONE CONTROL WORKS LIKE LEVEL
Post by: jolly on November 26, 2006, 06:19:37 PM
ive done that , i took the pot from the first one i built  and it does the same thing (its a alps 20kw, i robbed it from a broken ts9) i dont think its the pot and i just now re-checked for bridges and didnt find anything. im all out of ideas i dont know what else to check.  could a bad 220 ohm resistor still let it work but only effect the tone pot?
Title: Re: ts808 clone !!!!HELP!!!! TONE CONTROL WORKS LIKE LEVEL
Post by: sfr on November 26, 2006, 09:00:13 PM
When you say checked for bridges, are you checking with a meter, or visually?  Make sure you check with a meter, just checking visually not's good enough.

Usually bad components is the last thing to worry about.

Perhaps the connections to the pot are mixed up?  Mixing the outside lugs would just change the direction of the rotation of the pot, but if you swapped the wiper with one of the outside lugs, that would mean rotating the pot would change the amount of resistance in the feedback loop, (going through the outside lug to the wiper, rather than staying at 20k going across the two outside lugs) changing the gain of that opamp stage.

I think.
Title: Re: ts808 clone !!!!HELP!!!! TONE CONTROL WORKS LIKE LEVEL
Post by: jolly on November 29, 2006, 09:49:06 PM


I checked for bridges by just going a scratching in between solder joints with a razor knife, i also check the wiper and still no luck.i know this is going to sound so noob but, how do you check for bridges with a volt meter? has anyone ever had a problem like this one
Title: Re: ts808 clone !!!!HELP!!!! TONE CONTROL WORKS LIKE LEVEL
Post by: jolly on November 30, 2006, 05:48:16 PM
i know this is going to sound so noob but, how do you check for bridges with a volt meter? or can someone point me in a good direction where i can find info on how to ?
Title: Re: ts808 clone !!!!HELP!!!! TONE CONTROL WORKS LIKE LEVEL
Post by: heyniceguy on November 30, 2006, 06:10:40 PM
you just set your meter on "continuity/beep" and touch your leads to adjacent pads. if it beeps, you have a bridge.
Title: Re: ts808 clone !!!!HELP!!!! TONE CONTROL WORKS LIKE LEVEL
Post by: Paul Perry (Frostwave) on November 30, 2006, 06:33:13 PM
As a general rule - I'm not referring specifically to the 808 - one way a tone control can turn into a volume control, is to either remove a cap from the circuit, or accidentally put a 100pF instead of a 100nF or whatever.
Title: Re: ts808 clone !!!!HELP!!!! TONE CONTROL WORKS LIKE LEVEL
Post by: jolly on December 01, 2006, 04:56:58 PM
well still no luck ive tried all i know to try, its like lug 1 of the tone pot doesnt work from 1 to about 5 (12 o'clock) it acts like a level ,but then from 5 on the rest of the way it does make the sound sharper but it also makes it a little louder like a level. anyone got any more ideas what it could be or something to check ive hit a wall
Title: Re: ts808 clone !!!!HELP!!!! TONE CONTROL WORKS LIKE LEVEL
Post by: jolly on December 01, 2006, 06:04:56 PM
1.What does it do, not do, and sound like? Tone control acts like a level from 0-5
2.Name of the circuit = Tube screemer
3.Source of the circuit (URL of schematic or project) = www.generalguitargadgets.com
4.Any modifications to the circuit? Y or N = NO
5.Any parts substitutions? If yes, list them.
6.Positive ground to negative ground conversion? Y or N =n
7.Turn your meter on, set it to the 10V or 20V scale. Remove the battery from the battery clip. Probe the battery terminals with the meter leads before putting it in the clip. What is the out of circuit battery voltage? =>8.67
Now insert the battery into the clip. If your effect is wired so that a plug must be in the input or output jack to turn the battery power on, insert one end of a cord into that jack. Connect the negative/black meter lead to signal ground by clipping the negative/black lead to the outer sleeve of the input or output jack, whichever does not have a plug in it. With the negative lead on signal ground, measure the following:
Voltage at the circuit board end of the red battery lead =8.83
Voltage at the circuit board end of the black battery lead =0.00

Now, using the original schematic as a reference for which part is which (that is, which transistor is Q1, Q2, etc. and which IC is IC1, IC2, C1, and so on) measure and list the voltage on each pin of every transistor and IC. Just keep the black lead on ground, and touch the pointed end of the red probe to each one in turn. Report the voltages as follows:

Q1
C =8.67   
B =3.61
E =3.13

Q2
C=8.65
B=3.41
E=2.93

IC1 (or U1)
P1 4.31 
P2 4.37     p7 4.25
P3 4.26     p8 8.63
p4 0
p5 4.25
p6 4.25

D1
A (anode, the non-band end) = 4.36
K (cathode, the banded end) = 4.24

D2
A = 4.25
K = 4.24
Title: Re: ts808 clone !!!!HELP!!!! TONE CONTROL WORKS LIKE LEVEL
Post by: johngreene on December 01, 2006, 06:42:33 PM
Quote from: jolly on December 01, 2006, 04:56:58 PM
well still no luck ive tried all i know to try, its like lug 1 of the tone pot doesnt work from 1 to about 5 (12 o'clock) it acts like a level ,but then from 5 on the rest of the way it does make the sound sharper but it also makes it a little louder like a level. anyone got any more ideas what it could be or something to check ive hit a wall

It almost sounds like your tone pot is a 250K rather than a 25K or 20k. I say this because if the value of the pot was large enough, you would be adding the .22uF in increasing amounts in one direction and the opamp will behave as a voltage follower. As you cross center and move to the other side, you start lowering the resistance from the non-inverting input to ground giving it gain. Which is pretty much how it also works as a tone control but with the smaller value pot, the frequency response of the .22uF cap and the series resistor play a larger role.

I'm pretty sure your problem has to do with how the pot is wired and/or its value.

--john
Title: Re: ts808 clone !!!!HELP!!!! TONE CONTROL WORKS LIKE LEVEL
Post by: jolly on December 01, 2006, 07:00:45 PM
the pot reads 20kw on the side thats the same as 20k isnt it?
Title: Re: ts808 clone !!!!HELP!!!! TONE CONTROL WORKS LIKE LEVEL
Post by: johngreene on December 01, 2006, 07:15:30 PM
Quote from: jolly on December 01, 2006, 07:00:45 PM
the pot reads 20kw on the side thats the same as 20k isnt it?


Should be. I can only recommend checking everything connected to the pot and around it.

--john
Title: Re: ts808 clone !!!!HELP!!!! TONE CONTROL WORKS LIKE LEVEL
Post by: Barcode80 on December 01, 2006, 08:10:07 PM
WOAH. i can't think of the article right now but search for "w" taper pots on here. that's probably your problem i am thinking. if the taper is screwy that would explain the odd behaviour. you need a linear pot.
Title: Re: ts808 clone !!!!HELP!!!! TONE CONTROL WORKS LIKE LEVEL
Post by: jolly on December 01, 2006, 11:19:05 PM
was this the Topic: Help needed for "w" taper pot ? I could see that being it but the pot i used was used for a tone pot in a BOSS SD-1. i also used a known working pot from my first build i robbed from a broke TS-9 and it also was used as a tone pot. i did notice today with my first build  that the tone control on it doesn't seem to alter the sound until half way (12 o'clock). now past that point it is a noticeable change but it doesn't have the volume loss that my second one does when the tone control is turned down.
Title: Re: ts808 clone !!!!HELP!!!! TONE CONTROL WORKS LIKE LEVEL
Post by: jolly on December 01, 2006, 11:19:57 PM
was this the Topic: Help needed for "w" taper pot ? i could see that being it but the pot i used was used for a tone pot in a BOSS SD-1. i also used a known working pot from my first build i robbed from a broke TS-9 and it also was used as a tone pot. i did notice today with my first build  that the tone control on it doesn't seem to alter the sound until half way (12 o'clock). now past that point it is a noticeable change but it doesn't have the volume loss that my second one does when the tone control is turned down.
Title: Re: ts808 clone !!!!HELP!!!! TONE CONTROL WORKS LIKE LEVEL
Post by: heyniceguy on December 02, 2006, 10:08:41 AM
if the value is 20k, then the taper of the pot makes no difference in relation to the problem you are experiencing. the taper is merely the "rate" at which the pot turns from 0ohms to 20kohms. in fact, the "W" taper pot is the closest taper you can get to achieve the smoothest transition from lows to highs on a TS-9 style tone control.

i odnt know if anyone mentioned it, but check the polarity of that Tantalum cap in the tone section. i do believe those are polarized.
Title: Re: ts808 clone !!!!HELP!!!! TONE CONTROL WORKS LIKE LEVEL
Post by: jolly on December 02, 2006, 11:10:20 AM
that was what i was thinking , I'm heading out to radioshack now to grab 2 new .22 tant. the ones I'm using came off the TS-9 maxon board. I'm thinking that maybe I fried one while i was removing it or its not the right voltage or something. Could the Tantalum cap in the tone section be bad or backwards in polarity and it still let the effect work and only affect the tone control? Also i used a chip socket on this one my first one i mounted the chip directly to the board. could the socket be the problem?
Title: Re: ts808 clone !!!!HELP!!!! TONE CONTROL WORKS LIKE LEVEL
Post by: jolly on December 02, 2006, 07:12:14 PM
well i just finished switching the .22uf tant.  out with new .22uf  non-polarized polys. and still the same thing. could the board be bad or maybe the chip socket? what else could it be?
Title: Re: ts808 clone !!!!HELP!!!! TONE CONTROL WORKS LIKE LEVEL
Post by: heyniceguy on December 02, 2006, 10:36:34 PM
its pretty rare that a socket is the problem, unless its an old socket and the tongs have lost their "grip" to the IC pins. but thats very rare in my experience.

but damn. there's not much left to check. you mentioned you swapped out the tant. cap... check the value of the resistor going from the tant cap to ground. if memory serves it should be like 220 ohms.

in the most basic sense, tone controls are in themselves "volume" controls, in the sense that they raise and lower the volume of frequencies above a certain point, and you set that point, or "corner", with the location of the tone pot wiper. as you turn the tone pot to the "lows" side the corner frequency gets lower, thus "turning down" all the freqs above that corner. and when you turn the tone knob to "highs" the corner frequency increases, thus only reducing the volume of freqs above that new higher freq corner. soooooooo, if youre tone pot is acting like a volume control across ALL FREQUENCIES, then there is a likely failure in the circuitry that creates the "corner frequency". in the TS9 tone circuit, the 0.22uF tant cap and the 220 ohm resistor are what set this corner freq, which is why i keep thikning it's in there somewhere.....
Title: Re: ts808 clone !!!!HELP!!!! TONE CONTROL WORKS LIKE LEVEL
Post by: jolly on December 16, 2006, 09:49:39 PM
figured it out!!! it was a bad 1k resistor in the path of lug one of the tone pot. man this second one just about kicked my ass. my first one,i debugged in about five days. thanks for all the help guys. all ya'all rock!
i think I'm going to do a booster for my third one, maybe that cream pie Ive been reading about. sooner or later i want to build that professor tweed off of runoff groove, the sound clip i heard of it was unreal its SO round sounding and full. has anybody out there built this pedal yet?
Title: Re: ts808 clone !!!!HELP!!!! TONE CONTROL WORKS LIKE LEVEL
Post by: searoad on December 17, 2006, 07:21:42 AM
congratulations!
my modded SD1 has the same situation like your ts808.
when tone pot under 12oclock it reduces volume alot even the level is all the way up
however i always set it at mid so never be a problem. :P